ZU-038
Tercoo® Protective Cap (ZU-038)
Turn your Bristle Blaster® into a fast, controlled surface pre-treatment tool. Swap on the Tercoo...
Edges and Complex Geometry
Complex Geometries – Weak Points in Coating Protection
Sharp edges, flanges, and bolt hole patterns are areas where premature coating failure is most concentrated.
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Addressing Challenges
Beyond Flatness: The Challenge of Complex Geometries
The challenges presented by edges and complex shapes are difficult for standard methods to handle. Inadequate processing can lead to thinner coatings in edge areas, eventually resulting in failure expanding to larger areas.
If the edges are not properly treated, the durability of the coating will be affected, regardless of the coating's quality.
Coating thinning
Coatings naturally tend to thin at sharp edges, leading to premature failure.
Channel Difficulties
Bolts, flanges, and narrow transition areas are difficult to reach with standard tools.
Inconsistent contours
It is difficult to maintain the same surface texture on a contoured surface as on a flat surface.
Risk of injury
Standard grinding often results in sharp edges being excessively rounded or the substrate surface being smeared.
Our approach
Standardize processes, reduce downstream rework
MontiPower tools process geometry adaptively rather than by abrasive blasting – achieving better coating adhesion, more uniform coating thickness, fewer inspection findings, and longer coating service life on contoured surfaces and edge areas.
Adapt geometry
Dedicated solutions for complex geometry processing
Controlled Edge Processing
11mm abrasive belts work along the edge contour to create an anchor pattern without over-rounding or smearing.
Flanges and Bolt Holes
The compact tool accesses the flange face, bolt hole perimeter, and connection transition zone.
Weld Seams and T-Joints
The grinding belt works along the weld geometry to process the weld toe and heat-affected zone.
Verified cleanliness
ISO 8501-1 Sa2½ cleanliness is achievable even in complex geometric areas.
Key Application Industries
Oil and Gas Pipelines
Flanges, valves, and bolted connections.
Naval Architecture and Ocean Engineering
Deck edges, stiffeners, and structural nodes.
Infrastructure and Steel
Edges of bridges, gusset plates, and connectors.
Industrial Plants
Pipe flanges, supports, and equipment interfaces.
Mobility and OEMs
Formed part, welded assembly, and transition zone.
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微信直接咨询
微信号：MontiPowerCN
Scan the QR code to contact our WeChat customer service for a personalized quote and technical information.