Surface Treatment Solutions for the Oil and Gas Industry
ATEX certified tools, achieving ISO 8501-1 Sa2½ & Sa3 equivalent cleanliness (11mm BB abrasive belt, rust grade D) in operational plants and offshore facilities.
微信号：MontiPowerCN
Scan the QR code to contact our WeChat customer service for a personalized quote and technical information.
Oil and Gas and Mining
The world's most demanding surface treatment operating environments
Oil, gas, and mining sites present the toughest combination of requirements in surface preparation: explosive atmosphere restrictions, remote locations, high corrosion rates, and zero tolerance for production downtime. MontiPower tools are purpose-built for these conditions. ATEX certified, cordless-capable, and proven on LNG mega-projects, offshore platforms, and remote sites worldwide, and built for the demands of Chinese offshore operations, from the Bohai Sea, South China Sea, and various petrochemical plants.
Limitations of traditional methods
Traditional sandblasting is increasingly difficult to implement—and explicitly prohibited in hazardous areas of many oil and gas facilities.
Explosive atmosphere zones restricted
Traditional grinding and sandblasting are strictly prohibited in ATEX Zone 1 & 21 areas. A large number of steel structures in many oil and gas facilities are located in hazardous zones, without exception.
Avoid high shutdown costs
A complete shutdown of blasting operations is extremely costly, including lost production and mobilization expenses. On-site, in-service surface treatment directly reduces overall maintenance costs.
Abrasive and enclosure requirements
Blast cleaning operations on offshore platforms and active plants require full containment scaffolding, dust suppression, media recovery, and specialized equipment – leading to high costs.
Remote and inaccessible work locations
Chinese onshore oil and gas pipelines, offshore platforms, and LNG tanks often lack compressed air infrastructure, requiring tools that can operate reliably in harsh environments.
Corrosive environment
Refining environments, saltwater corrosion of offshore facilities, and chemical medium contamination demand the highest level of adhesion between coatings and substrates—which relies on thorough surface preparation.
Confined Space Entry
The tank interior, pipes, flanges, and heat exchanger shell require compact tools that can access confined geometries for processing.
MontiPower Advantages
Equivalent to ISO 8501-1 Sa2½ & Sa3 – In-service, no shutdown required
MontiPower Bristle Blaster and MBX tools achieve surface cleanliness comparable to ISO 8501-1 Sa2 ½ & Sa3 (11mm BB belt, Rustgrade D), confirmed by independent third-party testing, without abrasive media, blast containment, or full shutdown.
ATEX II 2G/2D Zone 1 & 21 certification means pneumatic tools can be deployed on operating facilities where conventional grinding is prohibited. The anchor profile (65–85 µm Rz angular) meets the coating specification requirements of major oil & gas coating systems.
On LNG mega-projects, offshore platforms, and remote sites worldwide, MontiPower tools have replaced blast campaigns, cutting mobilisation time by weeks. Wales & West Utilities' 2023 field trial demonstrated 45 person-minutes for a scope that took 260 with grit blasting, a 5.8x crew-time reduction. For Chinese operators and contractors, from offshore Terengganu platforms and onshore refining plants, the same solution can completely eliminate the need for sandblasting logistics during maintenance. In China, with the increasing shortage of qualified sandblasting operators, the Chinese market. MontiPower tools can be operated by your own maintenance personnel after basic instruction.
Typical applications for MontiPower
From LNG terminals to remote mining areas - the same tool series for all operating conditions.
In-service structural steel
Spot corrosion removal and maintenance on structural steel in operating refineries and gas processing plants. Abrasive blasting without blasting media – work carried out directly in ATEX zones.
Piping and flanges
Corrosion maintenance of external pipe walls, elbows, and flange faces – can be performed online without shutdown.
Tank internal and external walls
Renovation Preparation of Internal and External Anti-corrosion Coatings for Storage Tanks - Medium-free, suitable for continuous operation in confined spaces.
ATEX Zone Maintenance
In-situ surface preparation in Zone 1 & 21 hazardous areas – the only approved portable machine tool.
Heat Exchangers and Vessels
Localized corrosion removal and coating preparation of heat exchanger tube sheets, shells, and pressure vessel internals.
Compliance & Certification
ISO 8501-1 Sa2 ½. MontiPower tools have been independently tested and confirmed to achieve surface cleanliness comparable to ISO 8501-1 Sa2 ½ & Sa3 (11mm BB belt, Rustgrade D). Test reports are available for download on the Resources page.
ATEX II 2G/2D. Zone 1 & 21. MontiPower pneumatic tools (SP-647-BMC, SP-421, SP-201-BMC) carry full ATEX certification for use in explosive atmospheres. The ATEX certificate is available for download.
Santos PTS 15.20.03. Protective Coatings and Linings, the governing coating specification for Santos-operated facilities and majority-owned JVs, requires a minimum surface preparation of Sa2 ½ at time of coating, with reference to ISO 8501-1. MontiPower tools are independently confirmed to achieve cleanliness comparable to ISO 8501-1 Sa2 ½ & Sa3 (11mm BB belt, Rustgrade D), contact us to discuss compliance documentation for your project.
NACE SP0188 / SSPC-SP 10. Near-white metal cleanliness. MontiPower tools are confirmed to meet these international coating contractor standards.
Watch a live demonstration of the tool at an oil and gas site.
MontiPower® Abrasive-Free Surface Preparation Tools – Designed for ATEX Explosive Environments and Non-Stop Maintenance.
Oil and Gas Industry Consulting
Tell us about your facility maintenance challenges – we offer ATEX-compliant tool selection and on-site demonstration support.
微信号：MontiPowerCN
Scan the QR code to contact our WeChat customer service for a personalized quote and technical information.