油气行业表面处理方案
ATEX认证工具，在役工厂及沿海设施中达到ISO 8501-1 Sa2½ & Sa3相当清洁度（11mm BB研磨带，D级锈蚀）。
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油气与采矿行业
全球最严苛的表面处理作业环境
Oil, gas and mining sites present the toughest combination of requirements in surface preparation: explosive atmosphere restrictions, remote locations, high corrosion rates, and zero tolerance for production downtime. MontiPower tools are purpose-built for these conditions. ATEX certified, cordless-capable, and proven on LNG mega-projects, offshore platforms, and remote sites worldwide, and built for the demands of 中国n offshore operations, from 渤海、南海及各地炼化装置。
传统方法的局限
传统喷砂日益难以实施——且在许多油气设施的危险区域中被明令禁止。
爆炸性气氛区域限制
传统打磨和喷砂在ATEX Zone 1 & 21区域被明令禁止。许多油气设施中的大量钢结构均属于危险分区，无任何例外。
避免高昂停产代价
全面停产喷砂作业的成本极为高昂，包括停产损失和动员费用。就地、在役表面处理直接降低维护总成本。
磨料与围护要求
海上平台及在役工厂的喷砂作业需要完整的围护脚手架、粉尘抑制、介质回收及专用设备——成本居高不下。
偏远与难以进入的作业位置
中国陆上油气管道、海洋平台及LNG储罐往往缺乏压缩空气基础设施，需要在恶劣环境中可靠运行的工具。
腐蚀性环境
炼化环境、离岸设施盐水侵蚀及化学介质污染，要求涂层与基材之间具备最高级别的附着力——这有赖于完善的表面处理。
受限空间进入
罐体内部、管路、法兰及换热器壳体需要紧凑型工具，能够进入狭窄几何空间完成处理。
MontiPower 优势
相当于 ISO 8501-1 Sa2½ & Sa3——在役作业，无需停机
MontiPower Bristle Blaster and MBX tools achieve surface cleanliness comparable to ISO 8501-1 Sa2 ½ & Sa3 (11mm BB belt, Rustgrade D), confirmed by independent third-party testing, without abrasive media, blast containment, or full shutdown.
ATEX II 2G/2D Zone 1 & 21 certification means pneumatic tools can be deployed on operating facilities where conventional grinding is prohibited. The anchor profile (65–85 µm Rz angular) meets the coating specification requirements of major oil & gas coating systems.
On LNG mega-projects, offshore platforms, and remote sites worldwide, MontiPower tools have replaced blast campaigns, cutting mobilisation time by weeks. Wales & West Utilities' 2023 field trial demonstrated 45 person-minutes for a scope that took 260 with grit blasting, a 5.8x crew-time reduction. For 中国n operators and contractors, from offshore Terengganu海上作业平台及陆上炼化装置，同样的方案可完全消除检修期间的喷砂物流需求。在中国，随着有资质喷砂作业人员日益短缺，中国n market. MontiPower tools can be operated by your own maintenance personnel after basic instruction.
MontiPower 的典型应用场景
从LNG终端到偏远矿区——同一套工具系列应对所有工况。
在役结构钢
在役炼化厂及天然气处理厂结构钢上的局部除锈替代及腐蚀维护。无介质喷砂——操作直接在ATEX区域内进行。
管路与法兰
管道外壁、弯头及法兰面的腐蚀维护——可在线作业，无需停输。
储罐内外壁
储罐内部及外部防腐涂层的翻修准备——无媒介，适合受限空间内连续作业。
ATEX区域维护
在Zone 1 & 21危险分区内进行原位表面处理——唯一获批的便携式机械工具。
换热器与容器
换热器管板、壳体及压力容器内件的局部腐蚀去除与涂装准备。
合规与认证
ISO 8501-1 Sa2 ½. MontiPower tools have been independently tested and confirmed to achieve surface cleanliness comparable to ISO 8501-1 Sa2 ½ & Sa3 (11mm BB belt, Rustgrade D). Test reports are available for download on the 资源下载 page.
ATEX II 2G/2D. Zone 1 & 21. MontiPower pneumatic tools (SP-647-BMC, SP-421, SP-201-BMC) carry full ATEX certification for use in explosive atmospheres. The ATEX certificate is available for download.
Santos PTS 15.20.03. Protective Coatings and Linings, the governing coating specification for Santos-operated facilities and majority-owned JVs, requires a minimum surface preparation of Sa2 ½ at time of coating, with reference to ISO 8501-1. MontiPower tools are independently confirmed to achieve cleanliness comparable to ISO 8501-1 Sa2 ½ & Sa3 (11mm BB belt, Rustgrade D), contact us to discuss compliance documentation for your project.
NACE SP0188 / SSPC-SP 10. Near-white metal cleanliness. MontiPower tools are confirmed to meet these international coating contractor standards.
观看工具在石油天然气现场的实操演示
MontiPower® 无磨料表面处理工具——专为ATEX爆炸性环境及不停产维保设计。
油气行业咨询
告诉我们您的设施维护挑战——我们提供ATEX合规的工具选型和现场演示支持。
微信号：MontiPowerCN
扫码联系微信客服，获取专属报价及技术资料